Forklift & Material Handling Inspection
Worn chains and forks aren't just a repair bill — they're a safety failure waiting to drop a load. We measure both to spec.
Forklift wear is measurable and regulated. Load chains stretch, fork blades thin at the heel, and a tired hydraulic system won't hold a load. We measure chain elongation and fork wear against manufacturer limits, test the mast and hydraulics, and check the power source — battery pack or LPG — so you know the lift is safe and serviceable.
- Load chain elongation measured against wear limits
- Fork blade and heel wear, plus tip alignment
- Mast, carriage, rollers, and lift/lower function
- Hydraulic pressures, drift, and leaks
- Tires / wheels (cushion or pneumatic) for wear and chunking
- Brakes, parking brake, and steering
- Electric: battery pack, cells, controller, and charging
- LPG: tank, regulator, and leak check
- Hour-meter verification and service history
- Safety equipment: horn, lights, seatbelt, overhead guard
- Load chain wear / elongation gauge
- Fork caliper and fork wear gauge
- Hydraulic pressure gauge
- Digital multimeter
- Battery hydrometer and load tester (electric)
- LPG leak detector (propane units)
- OEM diagnostic tool where applicable
- Tape measure and calipers
- Inspection light and mirror
Request this inspection
Tell us about the forklifts, reach trucks, pallet jacks & container handlers and where it is. We'll confirm scheduling.
Model-specific guides
Exactly what we look at on these specific machines — the known problem areas and how we check them.
8-Series Forklift
All seriesToyota's benchmark lift truck — reliable, but mast, chains, and forks still wear to limits, and the SAS stability system must be working.
HysterH50FT Forklift
All seriesA common IC counterbalance forklift. Mast chains and forks are safety items; the transmission and engine carry the cost.
YaleGLP050 Forklift
All seriesA workhorse IC counterbalance lift. Same priorities as any sit-down forklift: chains and forks, hydraulics, transmission, and engine.
CrownFC Electric Forklift
All seriesAn electric counterbalance lift where the battery pack and drive system are the whole cost. A tired pack quietly halves the value.
CrownRR Reach Truck
All seriesA narrow-aisle reach truck where the battery pack, reach mechanism, and load wheels carry the cost. Built for high-cycle warehouse life.
RaymondReach-Fork Truck
All seriesThe narrow-aisle benchmark. Battery, reach mechanism, and load wheels are the inspection — built for relentless distribution-center duty.
CaterpillarGP25 Forklift
All seriesA common IC counterbalance lift in the 5,000-lb class. Chains and forks, hydraulics, transmission, and engine are the inspection.
KalmarContainer Handler
All seriesHeavy port/yard iron where the spreader, twistlocks, and massive tires are the cost. A failure here is expensive and dangerous.
CrownPE Electric Pallet Jack
All seriesA high-cycle electric pallet jack where battery and drive condition are everything. Cheap to overlook, costly to replace a worn pack.