A common IC counterbalance lift in the 5,000-lb class. Chains and forks, hydraulics, transmission, and engine are the inspection.
The Cat GP25 is a typical internal-combustion counterbalance forklift. The inspection follows the standard sit-down pattern: verify chains and forks, check hydraulic drift, and confirm the drivetrain and engine are healthy.
Chain stretch and fork wear affect safety and capacity.
CHECK Measure chain stretch and fork heel wear.
Cylinder leaks cause drift and creep.
CHECK Raise a load and check for drift.
Drivetrain wear is the major cost.
CHECK Road test for slip and harsh shifts.
Engine condition follows maintenance.
CHECK Check cooling, blowby, and run quality.
Brakes and tires wear.
CHECK Test braking and inspect tires.
Load chain wear / elongation gauge · Fork caliper and fork wear gauge · Hydraulic pressure gauge · Digital multimeter · Battery hydrometer and load tester · LPG leak detector · OEM diagnostic tool where applicable · Tape measure and calipers …
See the full Forklift & Material Handling Inspection tool kit →
Pre-tagged for the Caterpillar GP25 Forklift (All series).