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Model guides / Heavy Equipment Inspection / Komatsu PC200 Excavator
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Komatsu PC200 Excavator
Inspection Guide

Komatsu's volume excavator — same priorities as any 20-tonne machine: undercarriage, hydraulic pump health, and final drives, verified by measurement.

The PC200 is Komatsu's answer to the Cat 320 and shows up on job sites everywhere. The inspection logic is identical to any 20-tonne excavator: the undercarriage and hydraulics carry the value, and cycle times and drift reveal pump and valve health that a quick demo won't.

Known problem areas — what we check
Costly Safety Common Verify
Undercarriage wear Costly

Tracks, rollers, idlers, and sprockets are the largest wear cost.

CHECK Measure wear and estimate remaining undercarriage life.

HPV hydraulic pump & control valve Costly

Pump and valve wear shows up as slow, weak, or drifting functions.

CHECK Time the cycles, test for drift under load, and check pressures.

Travel & swing motors / finals Costly

Final-drive and swing-motor wear cause noise and leaks.

CHECK Listen while tracking and swinging and check for case leaks.

Swing bearing & structure Common

Swing-bearing play and boom/arm cracks reveal hard use.

CHECK Check swing play and inspect welds and pivots.

Tier 4 after-treatment (KCCV/DPF) Common

Newer machines carry emissions systems that clog and fault.

CHECK Verify regen and check for derate warnings.

Model-specific focus points
  • Measure undercarriage wear
  • Time hydraulic cycles and test for drift
  • Check finals and swing motors for noise/leaks
  • Inspect structure for cracks and re-welds
  • Sample fluids and verify emissions on Tier 4
Tools for this inspection

Heavy-duty diagnostic laptop with OEM adapters & software · Hydraulic pressure test kit with assorted fittings · Undercarriage wear gauges · Pin & bushing wear measurement tools · Ultrasonic thickness gauge for structural steel & buckets · Infrared thermometer / thermal camera · Oil & fluid sampling kit for lab analysis · Digital borescope …
See the full Heavy Equipment Inspection tool kit →

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