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Model guides / Pre-Purchase Vehicle Inspection / Ford F-250 / F-350 Power Stroke 6.7
PPI-VEH 2011–2019

Ford F-250 / F-350 Power Stroke 6.7
Inspection Guide

A strong diesel overall, but the CP4 fuel pump is the headline risk, and the early trucks had turbo and cooling issues. Fuel-system failure can be catastrophic.

Ford's 6.7 Power Stroke is a capable, durable diesel that fixed many of the sins of the engines before it — but it carries one genuinely catastrophic risk in the CP4.2 fuel pump, and the early model years had their own turbo and cooling growing pains.

Known problem areas — what we check
Costly Safety Common Verify
CP4.2 high-pressure fuel pump Costly

A CP4 failure can send metal through the entire fuel system, requiring a complete and very expensive replacement.

CHECK Inspect for metallic debris, check fuel-system service history, and ask about a disaster-prevention bypass kit.

Early turbo & EGR cooler (2011–2014) Costly

The first model years had turbocharger and EGR-cooler failures.

CHECK Scan for turbo/EGR codes and road test for power and limp mode.

Internal water pump Costly

The primary water pump is internal — replacement is a cab-off job on some years.

CHECK Check for coolant loss and overheating history.

DEF system faults Common

After-treatment and DEF faults are a known nuisance.

CHECK Scan the after-treatment and confirm no DEF or derate warnings.

Model-specific focus points
  • Treat the CP4 fuel system as the top priority
  • Confirm model year — early trucks carry more risk
  • Verify regen and after-treatment on a road test
  • Check for deletes/tunes (legality and warranty)
  • Inspect for heavy-tow stress on driveline and frame
Tools for this inspection

Bidirectional OBD-II scan tool · Paint depth gauge · Tire tread depth gauge & DOT date decoder · Brake pad & rotor calipers / measurement tools · Battery & charging system tester · Compression and cylinder leak-down testers · Digital borescope · Floor jack and jack stands …
See the full Pre-Purchase Vehicle Inspection tool kit →

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